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The plant mixes the separation liquid, treats the composite material
in the separation liquid, washes the material, recondition the
separation liquid and sorts the individual obtained fractions. Thus
the plant performs the entire separation process up to obtaining
the individual fractions. First and foremost the plant is used to
treat representative quantities of composite material on behalf
of clients and to deduce design parameters
for client-specific plants.INDUSTRIAL PILOT PLANT
Large-scale separation processes
The plant illustrates the separation process
on an industrial scale, thus validating the
procedure for different applications.Normally a corresponding separation liquid for separating the
relevant composite material is initially developed in the laboratory,
before being used in the plant to treat larger quantities of the
shredded material. The evaluation includes the success of the
separation, process times and other relevant parameters. Contact
us if you are interested in recycling a composite material and would
like to validate the feasibility of this on an industrial scale. -
The plant mixes the separation liquid, treats the composite material
in the separation liquid, washes the material, recondition the
separation liquid and sorts the individual obtained fractions. Thus
the plant performs the entire separation process up to obtaining
the individual fractions. First and foremost the plant is used to
treat representative quantities of composite material on behalf
of clients and to deduce design parameters
for client-specific plants.INDUSTRIAL PILOT PLANT
Large-scale separation processes
The plant illustrates the separation process
on an industrial scale, thus validating the
procedure for different applications.Normally a corresponding separation liquid for separating the
relevant composite material is initially developed in the laboratory,
before being used in the plant to treat larger quantities of the
shredded material. The evaluation includes the success of the
separation, process times and other relevant parameters. Contact
us if you are interested in recycling a composite material and would
like to validate the feasibility of this on an industrial scale.
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FIRST INTEGRATED RECYCLING PLANT
Integrated
recycling plant
from the value
stream input on
value stream-
processing and
separation
processes to
sorting and
treatment of
reclaimed materials.saperatec has launched a project to build and operate the world's
first recycling plant of its kind for the processing of composite
flexible packaging waste as an integrative approach “from one provider”. Flexible
multilayer wastes, which came from the packaging industry and consisting
of the materials PET/Al/PE, PET/Al, Al/PE, PE/Al/PE will be treated in
the facility.
We take care of the entire value chain, from purchasing of waste and
recycling to the distribution of the reclaimed materials.
The first plant will have a capacity of app. 17,000 t/a input of post-production
composite packaging films and an output of around 16,000 t/a of high quality
secondary raw materials.
The output consists of nearly 10,000 t/a RE-LD-PE granules,
3,400 t/a Al-briquettes and 2,600 t/a RE-PET agglomerate.
The recycling plant will represent a significant step towards waste
material use, a reduction of waste incineration and CO2 emissions.
Start of production is planned for 2021. More than 40 new,
highly skilled and sustainable jobs will be created. Additional plants
follow in intervals of approximately 18 - 24 months. -
FIRST INTEGRATED RECYCLING PLANT
Integrated
recycling plant
from the value
stream input on
value stream-
processing and
separation
processes to
sorting and
treatment of
reclaimed materials.saperatec has launched a project to build and operate the world's
first recycling plant of its kind for the processing of composite
flexible packaging waste as an integrative approach “from one provider”. Flexible
multilayer wastes, which came from the packaging industry and consisting
of the materials PET/Al/PE, PET/Al, Al/PE, PE/Al/PE will be treated in
the facility.
We take care of the entire value chain, from purchasing of waste and
recycling to the distribution of the reclaimed materials.
The first plant will have a capacity of app. 17,000 t/a input of post-production
composite packaging films and an output of around 16,000 t/a of high quality
secondary raw materials.
The output consists of nearly 10,000 t/a RE-LD-PE granules,
3,400 t/a Al-briquettes and 2,600 t/a RE-PET agglomerate.
The recycling plant will represent a significant step towards waste
material use, a reduction of waste incineration and CO2 emissions.
Start of production is planned for 2021. More than 40 new,
highly skilled and sustainable jobs will be created. Additional plants
follow in intervals of approximately 18 - 24 months.
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Feasibility
We look before we
leap!Feasibility studies reduce the technological and economic risk. As a
first step to an innovative recycling solution for a new application, we
usually perform a feasibility study for our clients in order to
demonstrate the technical feasibility of the specific composite
material and to assess the business case. This package includes:
Development of an individual
separation liquidConduct the experiments in our
own laboratory and pilot plantDefinition of the industrial
processAssessment of the economic
feasibility
BASIC ENGINEERING
Licence to separateBasic engineering involves plant planning with all fundamental
guidelines and specifications that are required to construct
the plant correctly. It puts clients in the position to establish their own
recycling plant. This engineering package can variably set up and contents
for example the process flow chart, the safety concept, P&I diagrams,
mass balance of materials, the process description, a list
and specification of the equipment and a basic layout and installation plan.
In addition to its expert competence in process technology,
saperatec also uses its experiences from its
own industrial pilot plant. -
Feasibility
We look before we
leap!Feasibility studies reduce the technological and economic risk. As a
first step to an innovative recycling solution for a new application, we
usually perform a feasibility study for our clients in order to
demonstrate the technical feasibility of the specific composite
material and to assess the business case. This package includes:
Development of an individual
separation liquidConduct the experiments in our
own laboratory and pilot plantDefinition of the industrial
processAssessment of the economic
feasibility
BASIC ENGINEERING
Licence to separateBasic engineering involves plant planning with all fundamental
guidelines and specifications that are required to construct
the plant correctly. It puts clients in the position to establish their own
recycling plant. This engineering package can variably set up and contents
for example the process flow chart, the safety concept, P&I diagrams,
mass balance of materials, the process description, a list
and specification of the equipment and a basic layout and installation plan.
In addition to its expert competence in process technology,
saperatec also uses its experiences from its
own industrial pilot plant.
-
PLANT CONSTRUCTION
Realisation by plant
engineersThe recycling plant is realized by an established
plant construction company based on saperatec basic engineering.
The plant construction is selected jointly with the client and taking
the application and location into account. Thus potential synergy
effects as well as the individual risk profile of the client can be considered.
-
PLANT CONSTRUCTION
Realisation by plant
engineersThe recycling plant is realized by an established
plant construction company based on saperatec basic engineering.
The plant construction is selected jointly with the client and taking
the application and location into account. Thus potential synergy
effects as well as the individual risk profile of the client can be considered.