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  • pilotanlage_bg
    The plant mixes the separation liquid, treats the composite material
    in the separation liquid, washes the material, recondition the
    separation liquid and sorts the individual obtained fractions. Thus
    the plant performs the entire separation process up to obtaining
    the individual fractions. First and foremost the plant is used to
    treat representative quantities of composite material on behalf
    of clients and to deduce design parameters
    for client-specific plants.
    INDUSTRIAL PILOT PLANT

    Large-scale separation processes
    The plant illustrates the separation process
    on an industrial scale, thus validating the
    procedure for different applications.
    Normally a corresponding separation liquid for separating the
    relevant composite material is initially developed in the laboratory,
    before being used in the plant to treat larger quantities of the
    shredded material. The evaluation includes the success of the
    separation, process times and other relevant parameters. Contact
    us if you are interested in recycling a composite material and would
    like to validate the feasibility of this on an industrial scale.
  • pilotanlage_bg
    The plant mixes the separation liquid, treats the composite material
    in the separation liquid, washes the material, recondition the
    separation liquid and sorts the individual obtained fractions. Thus
    the plant performs the entire separation process up to obtaining
    the individual fractions. First and foremost the plant is used to
    treat representative quantities of composite material on behalf
    of clients and to deduce design parameters
    for client-specific plants.
    INDUSTRIAL PILOT PLANT

    Large-scale separation processes
    The plant illustrates the separation process
    on an industrial scale, thus validating the
    procedure for different applications.
    Normally a corresponding separation liquid for separating the
    relevant composite material is initially developed in the laboratory,
    before being used in the plant to treat larger quantities of the
    shredded material. The evaluation includes the success of the
    separation, process times and other relevant parameters. Contact
    us if you are interested in recycling a composite material and would
    like to validate the feasibility of this on an industrial scale.
  • pilotanlage_bg
    FIRST INTEGRATED RECYCLING PLANT

    Integrated
    recycling plant
    from the value
    stream input on
    value stream-
    processing and
    separation
    processes to
    sorting and
    treatment of
    reclaimed materials.
    saperatec has launched a project to build and operate the world's
    first recycling plant of its kind for the processing of composite
    flexible packaging waste as an integrative approach “from one provider”. Flexible
    multilayer wastes, which came from the packaging industry and consisting
    of the materials PET/Al/PE, PET/Al, Al/PE, PE/Al/PE will be treated in
    the facility.

    We take care of the entire value chain, from purchasing of waste and
    recycling to the distribution of the reclaimed materials.
    The first plant will have a capacity of app. 17,000 t/a input of post-production
    composite packaging films and an output of around 16,000 t/a of high quality
    secondary raw materials.
    The output consists of nearly 10,000 t/a RE-LD-PE granules,
    3,400 t/a Al-briquettes and 2,600 t/a RE-PET agglomerate.

    The recycling plant will represent a significant step towards waste
    material use, a reduction of waste incineration and CO2 emissions.
    Start of production is planned for 2021. More than 40 new,
    highly skilled and sustainable jobs will be created. Additional plants
    follow in intervals of approximately 18 - 24 months.
  • pilotanlage_bg
    FIRST INTEGRATED RECYCLING PLANT

    Integrated
    recycling plant
    from the value
    stream input on
    value stream-
    processing and
    separation
    processes to
    sorting and
    treatment of
    reclaimed materials.
    saperatec has launched a project to build and operate the world's
    first recycling plant of its kind for the processing of composite
    flexible packaging waste as an integrative approach “from one provider”. Flexible
    multilayer wastes, which came from the packaging industry and consisting
    of the materials PET/Al/PE, PET/Al, Al/PE, PE/Al/PE will be treated in
    the facility.

    We take care of the entire value chain, from purchasing of waste and
    recycling to the distribution of the reclaimed materials.
    The first plant will have a capacity of app. 17,000 t/a input of post-production
    composite packaging films and an output of around 16,000 t/a of high quality
    secondary raw materials.
    The output consists of nearly 10,000 t/a RE-LD-PE granules,
    3,400 t/a Al-briquettes and 2,600 t/a RE-PET agglomerate.

    The recycling plant will represent a significant step towards waste
    material use, a reduction of waste incineration and CO2 emissions.
    Start of production is planned for 2021. More than 40 new,
    highly skilled and sustainable jobs will be created. Additional plants
    follow in intervals of approximately 18 - 24 months.
  • machbarkeit_bg
    Feasibility

    We look before we
    leap!
    Feasibility studies reduce the technological and economic risk. As a
    first step to an innovative recycling solution for a new application, we
    usually perform a feasibility study for our clients in order to
    demonstrate the technical feasibility of the specific composite
    material and to assess the business case. This package includes:
    Development of an individual
    separation liquid
    Conduct the experiments in our
    own laboratory and pilot plant
    Definition of the industrial
    process
    Assessment of the economic
    feasibility
    BASIC ENGINEERING

    Licence to separate
    Basic engineering involves plant planning with all fundamental
    guidelines and specifications that are required to construct
    the plant correctly. It puts clients in the position to establish their own
    recycling plant. This engineering package can variably set up and contents
    for example the process flow chart, the safety concept, P&I diagrams,
    mass balance of materials, the process description, a list
    and specification of the equipment and a basic layout and installation plan.
    In addition to its expert competence in process technology,
    saperatec also uses its experiences from its
    own industrial pilot plant.
  • machbarkeit_bg
    Feasibility

    We look before we
    leap!
    Feasibility studies reduce the technological and economic risk. As a
    first step to an innovative recycling solution for a new application, we
    usually perform a feasibility study for our clients in order to
    demonstrate the technical feasibility of the specific composite
    material and to assess the business case. This package includes:
    Development of an individual
    separation liquid
    Conduct the experiments in our
    own laboratory and pilot plant
    Definition of the industrial
    process
    Assessment of the economic
    feasibility
    BASIC ENGINEERING

    Licence to separate
    Basic engineering involves plant planning with all fundamental
    guidelines and specifications that are required to construct
    the plant correctly. It puts clients in the position to establish their own
    recycling plant. This engineering package can variably set up and contents
    for example the process flow chart, the safety concept, P&I diagrams,
    mass balance of materials, the process description, a list
    and specification of the equipment and a basic layout and installation plan.
    In addition to its expert competence in process technology,
    saperatec also uses its experiences from its
    own industrial pilot plant.
  • engineering_bg
    PLANT CONSTRUCTION

    Realisation by plant
    engineers
    The recycling plant is realized by an established
    plant construction company based on saperatec basic engineering.
    The plant construction is selected jointly with the client and taking
    the application and location into account. Thus potential synergy
    effects as well as the individual risk profile of the client can be considered.
  • engineering_bg
    PLANT CONSTRUCTION

    Realisation by plant
    engineers
    The recycling plant is realized by an established
    plant construction company based on saperatec basic engineering.
    The plant construction is selected jointly with the client and taking
    the application and location into account. Thus potential synergy
    effects as well as the individual risk profile of the client can be considered.

saperatec GmbH
Kochstedter Kreisstraße 11
06847 Dessau-Roßlau, Germany

  + 49 340 502 420 - 0
 + 49 340 502 420 - 20
  info@saperatec.de
  www.saperatec.de

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