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    TECHNOLOGY

    It might look
    simple – but it isn't
    The principle is simple: a separation liquid is developed to penetrate
    between the layers of a multi-layer system. The liquid breaks this
    system up separating it into individual layers. and "burst"
    this open, separating the individual layers. However,
    the trick is in the "composition" of this magic separation liquid.
    Separating composite
    materials using
    separation liquids
    saperatec develops highly-specialized separation liquids based
    on chemical mixtures for different applications.
    The separation liquid channels its way between
    the layers of the composite material, where its full effect
    unfolds, resulting in the separation of the composite.
    The separation
    process
    The entire process for recovery of obtaining saleable products
    from composite waste is as follows:

    01 CRUSHING

    The first stage is to reduce the size of the material to create as
    much contact surface for the separation liquid as possible and to
    simplify material handling during the process.

    02 SAPERATEC SEPARATION LIQUID

    The core process involves treating the shredded composite material
    in the separation liquid. The separation process is
    conducted by stirring and warming up until the individual fractions
    ("products") are completely separated.

    03 WASHING

    First the products are screened out and the separation liquid is
    reconditioned. Then the products are cleaned from
    adhesions of chemicals with washing water
    and the washing water is also reconditioned.

    04 SORTING

    The now clean products are sorted using conventional procedures
    (float-sink, sifting, …) and obtained individually.

    05 DRYING

    Another final drying and occasionally follow-up treatments
    are required, if necessary, to make the products saleable.
  • trennungsprozess_bg
    TECHNOLOGY

    It might look
    simple – but it isn't
    The principle is simple: a separation liquid is developed to penetrate
    between the layers of a multi-layer system. The liquid breaks this
    system up separating it into individual layers. and "burst"
    this open, separating the individual layers. However,
    the trick is in the "composition" of this magic separation liquid.
    Separating composite
    materials using
    separation liquids
    saperatec develops highly-specialized separation liquids based
    on chemical mixtures for different applications.
    The separation liquid channels its way between
    the layers of the composite material, where its full effect
    unfolds, resulting in the separation of the composite.
    The separation
    process
    The entire process for recovery of obtaining saleable products
    from composite waste is as follows:

    01 CRUSHING

    The first stage is to reduce the size of the material to create as
    much contact surface for the separation liquid as possible and to
    simplify material handling during the process.

    02 SAPERATEC SEPARATION LIQUID

    The core process involves treating the shredded composite material
    in the separation liquid. The separation process is
    conducted by stirring and warming up until the individual fractions
    ("products") are completely separated.

    03 WASHING

    First the products are screened out and the separation liquid is
    reconditioned. Then the products are cleaned from
    adhesions of chemicals with washing water
    and the washing water is also reconditioned.

    04 SORTING

    The now clean products are sorted using conventional procedures
    (float-sink, sifting, …) and obtained individually.

    05 DRYING

    Another final drying and occasionally follow-up treatments
    are required, if necessary, to make the products saleable.
  • montage_material1
  • montage_material2
  • saperatec_F_E_800x532_
  • slider_saperatec_neu
  • trennunspotenzial_bg
    Applications

    APPLICATIONS
    The procedure is a platform technology that can be
    used for recycling a wide range of materials.
    Used beverage cartons
    Paper | Plastic | Aluminium

    This practical beverage carton that has been used billions
    of times is a composite of three different
    materials, whereby separating plastic and aluminium in
    particular has long been an unresolved challenge.
    Packaging material
    Aluminium | Plastic

    Nowadays packaging should be light and functional. Therefore, it
    increasingly consists of several materials. Examples include
    packaging for dairy products,
    coffee, confectionery, fresh products, cosmetics, pharmaceuticals and even pet food.
    PV modules
    Glass | Semiconductors | Plastic

    The number of PV modules that have been mounted on roofs in just a few years is a real
    achievement, but at some stage they will become waste. The used raw materials will then have
    to be recycled. We make this possible by separating modules into individual components.
    Li-ion batteries
    Aluminium | Lithium metal oxide |
    Graphite | Copper

    Alongside modern electronics, these high-quality
    batteries are the driving force
    behind electromobility. The valuable
    metals such as lithium,
    aluminium and copper can only be
    reclaimed when the coiled layers are
    separated again.
    Car glass
    Glass | Plastic

    Car glass is a "sandwich" of two panes of glass with an adhesive
    plastic film in the middle. This film is of very high quality and can
    be reused after separation, just like the glass.
    Something else you want to separate?

    Do you have other interesting applications? Or do you have a specific task in mind involving the separation of a
    composite material? Then we look forward to hearing from you!
  • trennunspotenzial_bg
    Applications

    APPLICATIONS
    The procedure is a platform technology that can be
    used for recycling a wide range of materials.
    Used beverage cartons
    Paper | Plastic | Aluminium

    This practical beverage carton that has been used billions
    of times is a composite of three different
    materials, whereby separating plastic and aluminium in
    particular has long been an unresolved challenge.
    Packaging material
    Aluminium | Plastic

    Nowadays packaging should be light and functional. Therefore, it
    increasingly consists of several materials. Examples include
    packaging for dairy products,
    coffee, confectionery, fresh products, cosmetics, pharmaceuticals and even pet food.
    PV modules
    Glass | Semiconductors | Plastic

    The number of PV modules that have been mounted on roofs in just a few years is a real
    achievement, but at some stage they will become waste. The used raw materials will then have
    to be recycled. We make this possible by separating modules into individual components.
    Li-ion batteries
    Aluminium | Lithium metal oxide |
    Graphite | Copper

    Alongside modern electronics, these high-quality
    batteries are the driving force
    behind electromobility. The valuable
    metals such as lithium,
    aluminium and copper can only be
    reclaimed when the coiled layers are
    separated again.
    Car glass
    Glass | Plastic

    Car glass is a "sandwich" of two panes of glass with an adhesive
    plastic film in the middle. This film is of very high quality and can
    be reused after separation, just like the glass.
    Something else you want to separate?

    Do you have other interesting applications? Or do you have a specific task in mind involving the separation of a
    composite material? Then we look forward to hearing from you!
  • vorteile_bg
    The benefits

    Five benefits in
    one go
    Maximum added value
    as the used raw
    materials are recycled
    No incineration
    Contribution to environment
    due to advantageous
    eco-balance of the process
    High purity
    of the obtained raw materials
    Reusable
    as the separated liquid is
    reconditioned and reused
    Recovery of
    raw materials
    By separating disused composite materials, the used raw materials
    can be reclaimed as secondary raw materials,
    thus fully preserving the cycle of materials - true sustainability!.
    This is sustainable.
    Win-win
    situation
    … due to the sale of valuable secondary raw materials
    and image enhancement!
  • vorteile_bg
    The benefits

    Five benefits in
    one go
    Maximum added value
    as the used raw
    materials are recycled
    No incineration
    Contribution to environment
    due to advantageous
    eco-balance of the process
    High purity
    of the obtained raw materials
    Reusable
    as the separated liquid is
    reconditioned and reused
    Recovery of
    raw materials
    By separating disused composite materials, the used raw materials
    can be reclaimed as secondary raw materials,
    thus fully preserving the cycle of materials - true sustainability!.
    This is sustainable.
    Win-win
    situation
    … due to the sale of valuable secondary raw materials
    and image enhancement!

saperatec GmbH
Kochstedter Kreisstraße 11
06847 Dessau-Roßlau, Germany

  + 49 340 502 420 - 0
 + 49 340 502 420 - 20
  info@saperatec.de
  www.saperatec.de

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